08-15-2021, 08:11 AM
Steve VWMonarch tank bay floor repair
The tank bay of my coach was so corroded I was afraid to fill the fresh water tank. The tank sits on the floor and holds up to 82 gallons, around 650 lbs. The floor was beginning to sag.
I decided it was time to repair the floor. I removed the tank and was surprised to see how bad it was.
08-15-2021, 08:15 AM
Steve VWAfter the MN GTG, I cut out most of the damaged floor. Not much left to hang a new floor on.

08-15-2021, 08:20 AM
Steve VWI had been planning to just put in a temp plywood floor for the GTG next week. I had forgotten there is no water at the sites!
So, I not only needed a floor I needed a load bearing floor!
I decided the first thing needed was to reinforce the outside corners with angle steel. I used a 16ft 2 x 3 with the two inch side vertical. The 2 inch side fits below the door gasket nicely. The 3 inch side becomes the floor flange.
Since some of the metal is so corroded, I decided to bolt the steel in rather than try to weld. I will ultimately remove the steel and bed it in epoxy to seal and bond it.
08-15-2021, 08:25 AM
Steve VWAnother 16ft, wheel to wheel, on the driver side
08-15-2021, 08:33 AM
Steve VWI installed two more transverse angles to span the front and rear corners of the bay. With that I will have sturdy flange all around for the plywood floor and tank.
08-15-2021, 12:07 PM
KevinIt is certainly convenient that you have your water tank in a bay. Supporting the extra weight of water is important. It appears you have thought this project through.

You can be ready for real off grid camping.

08-15-2021, 05:48 PM
Steve VWA few more details and ready for plywood floor, then replace the water tank.
08-16-2021, 10:23 AM
Steve VWWith help from my fearless assistant Dana we now have a floor
08-16-2021, 10:25 AM
Steve VWNow we can slide the tank in and hook up the water lines...
08-16-2021, 01:30 PM
Steve VWTank is back in and filling!
08-16-2021, 01:32 PM
Steve VWLines are connected, pump works. Just a few tank sensor wires to connect.
Eventually I will epoxy all the steel and wood.